2017年7月28日星期五

Gear protection motor is usually the key to protection

 1, the mechanical variable speed gearbox should always clean the oil, dust, keep clean, to facilitate heat.
 2, oil seal damage to timely replacement.
 3, should always check the oil level, if the oil should be insufficient to make up.
 4, smooth oil should be replaced regularly: the new machine in the top of the application, the operation 7 to 15 days after the need to replace the smooth oil, the future use of the machine according to the situation in 3
To 6 months to replace once. It should be noted that in the oil when the power to intercept, to ensure safety. When looking at the oil, if found smooth oil significantly dirty, the main
Please replace it quickly.
 5, not the same quality of the smooth oil to pay attention to, can not be mixed use.
 6, the use of industrial gearbox types and protection in accordance with the instructions for the use of motor.
 7, the operation, when the oil temperature rise above 80 ℃ or oil tank temperature exceeds 100 ℃ and the occurrence of abnormal noise and other scenes should stop using, see the
Su, it is necessary to remove the fault, replace the smooth oil before they can continue to operate.
 8, the user should have a reasonable use of protective rules and regulations, the operation of the gear motor and the problems found in the inspection should be carefully documented, the above rules
Should be strictly enforced.

2017年7月22日星期六

The noise of the PC gearboxes in the gear reducer has a great influence on the accuracy of the work, the contact precision of the gears, the precision of the gears and the precision of the gears. It is necessary to reduce the noise of the reducer Know the reason for the noise, the noise of the gear is because during the operation of the machine gear meshing to produce periodic alternating force on the bearing, the role of the box caused by vibration. The main measure of the quality level of a AC Motor Worm Gearbox (referred to as a reducer) is its noise value.

2017年7月16日星期日

Application and maintenance of run - in period of gear reducer

1, special variable gear motor, the operator should accept the manufacturer's training, guidance, the structure of the reducer, the performance to be plenty of understanding, and get some operation and maintenance experience before operating reducer. The manufacturer uses the maintenance manual, is the operator operating equipment necessary information, in the operation of the reducer, must first read the use of maintenance instructions, according to the requirements of the instructions for operation, maintenance. And long-term preservation of information, easy maintenance.
2, pay attention to the working load of the run-in, the run-in period of the workload is generally not more than 85% of the rated workload, and to arrange the appropriate workload to prevent the reducer for a long time caused by continuous operation caused by overheating.
3, pay attention to regular observation, abnormal, should be promptly stopped to stop, in the cause is not found, the fault is not excluded before the operation should be stopped.
4, the rational use of lubricants, especially the input power greater than 11KW of the motor should be marked in the load gear oil. Pay attention to the regular inspection of lubricants, hydraulic oil, coolant, oil level and quality, and pay attention to check the sealing of the machine. Check the oil found too much, should analyze the reasons. At the same time, should strengthen the lubrication of the lubrication point, it is recommended that in the run-in period, the lubrication point every week to add grease (except for special requirements). Vertical gear with pump gear motor connected to the power when the pump pay attention to the direction of rotation, clockwise rotation is correct.
5, to keep the PC Helical Gearbox clean, timely adjustment, tighten the loose parts, to prevent the wear and tear caused by wear and tear or lead to parts loss.
6, the end of the run-in period, the machine should be forced maintenance, check and adjust the work, pay attention to the replacement of oil.

2017年7月10日星期一

The reducer is used in industrial sectors such as lifting and transporting, engineering machinery, metallurgy, mining, petrochemical, construction machinery, light industry and textile, medical equipment, instrumentation, automobile, shipbuilding, weapons and aerospace. So how do you know how to install the Cycloidal Speed Reducer Gearbox?
Proper installation, use and maintenance of the reducer is an important part of ensuring the normal operation of machinery and equipment. Therefore, when you install the gear unit, be sure to use the following installation in strict accordance with the following, carefully assembled and used.
The first step is to confirm the motor and large industrial gearbox before installation is intact, and strictly check the motor and reducer connected to the size of the various parts of the match, here is the motor positioning boss, input shaft and reducer groove size and fit tolerance.
The second step is to unscrew the screw on the outside of the reducer flange, adjust the clamping ring so that the side hole and the dust hole aligned, insert the hexagonal tightening. After that, take the motor shaft key.
The third step is to naturally connect the motor to the gear unit. The connection must ensure that the reducer output shaft and motor input shaft concentricity, and the two outside the flange parallel. If the degree of inconsistency, will lead to motor shaft broken or reducer gear wear.